Real-time IoT sensors

Online Conveyor Belt Splicing Monitoring System

Track splice movement, deformation, and internal structural changes in real time.

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What this sensor does

Continuously monitors conveyor belt splices to detect internal changes, instability, and early signs of splice failure.

Key Capabilities

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Non-Contact Splice Measurement

Non-Contact Splice Measurement

High-precision, non-contact measurement of belt splices without interrupting operation.
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Real-Time Splice Monitoring

Real-Time Splice Monitoring

Continuous monitoring of splice condition to track performance during normal conveyor use.
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Automatic Splice Change Detection

Automatic Splice Change Detection

Automatically identifies internal changes and degradation within belt splices.
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Trend Analysis & Early Warning

Trend Analysis & Early Warning

Analyses condition trends over time to provide early warnings before failures occur.
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Automated Alarms & Notifications

Automated Alarms & Notifications

Instant alerts notify maintenance teams when predefined thresholds are exceeded.
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Predictive Splice Maintenance

Predictive Splice Maintenance

Supports predictive maintenance strategies to extend splice life and reduce unplanned downtime.

How the System Works

The system continuously measures splice length and key structural parameters during belt operation, providing a complete and uninterrupted view of splice condition.

Collected data is analysed in real time to track structural variation and performance trends within the splice over time.

Changes indicating splice degradation are identified early, allowing potential failures to be detected and addressed before they occur.

Operating & Environmental Specifications

  • Applicable belt speed: 0 – 8 m/s
  • Applicable belt width: 650 – 2400 mm
  • Measurement error: ≤ 5 mm
  • Communication interface: RJ45 Ethernet
  • Working temperature: −30 °C to +60 °C
  • Relative humidity: ≤ 95% RH
  • Power supply: 85 – 264 VAC
  • Continuous operation: 7 × 24 h

Integrates seamlessly with monitoring sensors

Each sensor is installed at a specific point along the conveyor line, creating a complete, end-to-end monitoring system.

Click on any sensor location to explore how it works and what it monitors.