Real-time IoT sensors

Conveyor Belt Longitudinal Tear Monitoring System

Identify tearing, cutting, and puncture events in real time to prevent catastrophic belt damage.

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What this sensor does

Uses dual monitoring technologies to detect longitudinal belt tears and trigger alarms or shutdowns immediately.

Key Capabilities

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Dual Infrared & Visible-Light Monitoring

Dual Infrared & Visible-Light Monitoring

Combines infrared and visible-light sensing for reliable belt surface monitoring.
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High-Accuracy Tear Recognition

High-Accuracy Tear Recognition

Achieves ≥ 99.5% detection accuracy for belt tears and critical damage.
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Real-Time Tear Detection & Alarms

Real-Time Tear Detection & Alarms

Instantly detects tears and triggers alarms to minimise damage and downtime.
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Two-Level Alarm System

Two-Level Alarm System

Differentiates between abrasion and full tears for appropriate response actions.
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Precise Tear Positioning

Precise Tear Positioning

Accurately locates tear positions along the belt for fast intervention.
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Self-Cleaning for Harsh Environments

Self-Cleaning for Harsh Environments

Designed to remain reliable in dusty, wet, and demanding operating conditions.

How the System Works

Infrared and visible imaging systems continuously monitor the conveyor belt to capture both thermal and visual data during operation.

The system analyses thermal and visual patterns in real time to identify anomalies that indicate potential damage or irregular behaviour.

Abnormal patterns associated with longitudinal tearing events are detected quickly, enabling immediate awareness and response to minimise belt damage and downtime.

Operating & Environmental Specifications

  • Applicable belt speed: 0 – 8 m/s
  • Applicable belt width: 650 – 2400 mm
  • Tear recognition rate: ≥ 99.5%
  • Positioning accuracy: ≤ 1 m
  • Working temperature: −30 °C to +60 °C
  • Relative humidity: ≤ 95% RH
  • Power supply: 85 – 264 VAC
  • Continuous operation: 7 × 24 h

Integrates seamlessly with monitoring sensors

Each sensor is installed at a specific point along the conveyor line, creating a complete, end-to-end monitoring system.

Click on any sensor location to explore how it works and what it monitors.