Detect internal steel cord defects, abnormal layouts, and splice damage that cannot be identified through surface inspection.
Continuous Steel Cord Monitoring
Continuous Steel Cord Monitoring
Real-time tracking of the belt’s steel cord skeleton to detect changes and deterioration as they occur.
Automatic Defect Identification
Automatic Defect Identification
Intelligent systems identify internal defects and anomalies without manual inspection.
High-Resolution Defect Detection
High-Resolution Defect Detection
Pinpoint defects with precision down to 1 × 1 mm for early and reliable fault detection.
Precise Defect Positioning
Precise Defect Positioning
Accurately locates defects along the conveyor length for targeted maintenance and repairs.
Automated Belt Health Diagnosis
Automated Belt Health Diagnosis
Provides a clear, automated assessment of overall belt skeleton condition and integrity.
Unified Conveyor Health Platform
Unified Conveyor Health Platform
Seamlessly integrates belt data into a single platform for complete conveyor health visibility.
How the System Works
Steel cord data is continuously collected from the conveyor belt skeleton during operation, without damaging or interrupting the belt.
The system analyses the steel cord data in real time to assess cord layout, spacing, and internal structural integrity across the belt.
Abnormal cord layouts, broken steel cords, and internal splice defects are automatically identified, enabling early detection and informed maintenance decisions.
Operating & Environmental Specifications
- Applicable belt speed: 0 – 8 m/s
- Applicable belt width: 650 – 2400 mm
- Minimum identifiable defect: 1 × 1 mm
- Positioning accuracy: ±1 m
- Working temperature: −30 °C to +60 °C
- Relative humidity: ≤ 95% RH
- Power supply: 85 – 264 VAC (customisable)
- Continuous operation: 7 × 24 h
Integrates seamlessly with monitoring sensors
Each sensor is installed at a specific point along the conveyor line, creating a complete, end-to-end monitoring system.
Click on any sensor location to explore how it works and what it monitors.
