Detect abnormal abrasion, assess belt health, and predict remaining service life.
What this sensor does
This system continuously measures conveyor belt cover rubber thickness during operation, automatically identifying abnormal wear patterns and generating actionable diagnostics to prevent unexpected belt failure and downtime.
Key Capabilities
Real-Time Belt Cover Thickness Monitoring
Real-Time Belt Cover Thickness Monitoring
Automatic Abnormal Abrasion Detection
Automatic Abnormal Abrasion Detection
Precise Wear Position Localisation
Precise Wear Position Localisation
Historical Data Storage & Trend Analysis
Historical Data Storage & Trend Analysis
Automated Belt Health Diagnosis
Automated Belt Health Diagnosis
Lifecycle-Based Belt Performance Insight
Lifecycle-Based Belt Performance Insight
How the System Works
The system measures belt cover rubber thickness in real time as the belt operates, without interrupting production.
Thickness data is analysed to generate real-time abrasion curves and simulated wear-position diagrams, allowing abnormal wear zones to be accurately located.
When abnormal abrasion is detected, the system automatically issues alerts and generates belt health diagnosis and lifespan prediction reports.
Operating & Environmental Specifications
- Applicable belt speed: 0 – 8 m/s
- Applicable belt width: 650 – 2400 mm
- Maximum measured thickness: ≤ 40 mm
- Continuous working time: 7 × 24 h
- Working temperature: −30 °C to +60 °C
- Storage temperature: −40 °C to +80 °C
- Atmospheric pressure: 80 – 106 kPa
- Relative humidity: ≤ 95% RH (non-condensing)
- Power supply: 85 – 264 VAC (customisable)
Integrates seamlessly with monitoring sensors
Each sensor is installed at a specific point along the conveyor line, creating a complete, end-to-end monitoring system.
Click on any sensor location to explore how it works and what it monitors.
